| These
are some of the main test and inspection and facilities available in the
laboratory: |
|
Tensile test machine to test material samples |
 |
Salt-mist corrosion test chamber for testing corrosion
resistance of plated valves, chromed rods of cylinders etc. |
|
Particle counter |
 |
Device to measure water content of hydraulic fluids |
|
Digital microscope |
 |
Digital microscope |
|
Stereoscopic microscope (especially useful for studying grain
structure) |
|
|
| Here
are some example results from some of the above facilities: |
 |
Cross section of chromed cylinder rod (rejected
due to poor machining of rod prior to plating ) |
 |
Back-to-back chromed rod sample showing base material
structure |
 |
Material structere, deformations (and defects) in a deep-drawn
component. Fatigue crack visible. |
 |
Structure of pump bearing |
 |
Sintered bronze particle structure in pump bearing |
 |
Grain structure in an SG iron casting |
 |
Material structure of chromed cylinder rod with micro-hardness
tests |
 |
Micro-hardness tests on cross-section of a welding
test-piece |
 |
Cross-section of a test using a new welding-wire with 3 welding
passes. |
. |
Porosity in an aluminium casting - due to cooling "shrinkage"
and poor riser design |
 |
Scanning electron microscope view of chrome-plating structure
on cylinder rod |